Germany’s Waste Management best practice as model for developing countries

On March 09, 10 and 11, the participants of our 45th UNEP/UNESCO/BMUV International Postgraduate Course on Environmental Management for Developing Countries (EM45) went on excursion to complement their lectures on waste management. Participants Marine Voskanyan from Armenia and Ulemu Makumba from Malawi kindly prepared a report about their field trip:

“Germany’s Waste Management is the model of the best practice of the waste management of developed country, which is not easy to realize in developed countries immediately, even the environmental consequences are obvious․ Germany’s Waste Management consists of five-level waste hierarchy that lays down a fundamental series of steps comprising waste prevention, reuse, recycling, and other elements besides, including energy recovery, and finally waste disposal. 20 fellows from ongoing 45th UNEP/UNESCO/BMUV International Postgraduate Course on Environmental Management at CIPSEM, Technical University Dresden (TUD), Germany set out on an excursion to three-day site visits on waste management facilities within Dresden City. These site visits were meant to help the fellows see some of theoretical foundations that had been provided in class being implemented practically in industry. Even though some of the technologies were a little futuristic for most participants from developing countries, the visits were beneficial since there are possibilities that developing countries might get international financial investments to solve waste related issues.

During site visits, the participants raised many questions, and thanks to highly qualified workers they found the answers. The contacts were shared among the participants and the industry experts even after they get back to their home countries. Although Germany has achieved a lot already, it still faces challenges.

On Wednesday 9th March 2022, the first day site visits were at:

  • Stadtreinigung Dresden GmbH (Waste Collection Site, Recycling Center, Closed down Landfill / Landfill-gas Utilization),
  • Dresdner Abfallverwertungsgesellschaft GmbH (Closed down Biologic – mechanic waste treatment plant (BMA)/ Waste reloading facility),
  • Nordmineral Recycling GmbH & Co. KG (Mineral Waste Sorting and Recycling)
  • Lebenshilfe, inpuncto Werkstätten (Electric and Electronic Scrap Dismantling and Sorting)
  • Sewage Sludge Utilization (Stadtentwässerung Dresden GmbH).

The first site visited was the Waste Collection Site, a leading waste management company in Dresden. The company offers collection, transportation, treatment and recycling of waste. Residents of Dresden walk into the facility to drop off their residential waste at no costs also the company gets the waste from different households in the city of Dresden. The site is open from 7 am to 7 pm so that residents are ensured of depositing their waste at maximum time. Besides waste management, the company also offers cleaning and washing services (e.g. cleaning properties, streets, garages, car parks) and winter service where they clear and grit places e.g. streets.

Germany, like many other European countries, decided to close its landfills so that it attains its goal of turning into a circular economy that avoids generating waste and uses unavoidable waste as a resource wherever possible. Not only were the landfills closed for a circular economy but were also closed, because they posed serious environmental threats like reducing the quality of groundwater and surface water and have significant effect on landscape. Participants therefore were taken to a closed down landfill/ land fill-gas utilization in the same vicinity. There are people working on site where gas is produced and used for electricity generation and monitor leachate.

The Biological Mechanical Waste Treatment Plant (BMA)/ Waste Reloading Facility was a major thrill for Dresden as Dresden was the first major city in Germany to have ecological residual waste treatment, in which all material flows are recycled. The Biological Mechanical Plant was processing residual waste from households, waste paper basket and commercial waste. Unfortunately, the facility was closed down but with the possibility of the facility to open again later in the near future.

Later on during the excursion, we had a lecture on waste management in the city of Dresden. Participants were given the insights on how Dresden is working towards achieving waste management, whose aim was prevention, minimization, reuse, recycle, energy recovery and treatment and disposal. The city offers environmental/waste education for its younger generation so that they practice and never lose track as they grow older. There are also some activities involving the communities in cleaning up the city from waste.

Another interesting place seen during the excursion was the Mineral Waste Sorting and Recycling, Nordmineral Recycling GmbH & Co. KG. This facility is responsible for demolishing and managing construction waste and further grinds it to produce a new product that is used for road construction.

The next stop was the Electrical and Electronic Equipment Recycling Company. This company offers jobs to mental, physical or multiple disabled and chronically mentally ill people that cannot yet be employed on the general labor market due to their disability or illness. Inside the premises, participants were able to appreciate how electronics such as phones, laptops, and video cassettes were being dismantled, sorted and recycled. The aim of the company is to protect the environment and health. It also aims at conserving the natural resources where it aims to avoid waste and recycle the waste as efficiently as possible. With circular economy in mind, the company fixes some electronics where they are able to sell some second hand goods that they have managed to repair.

Water is a finite and vulnerable resource that requires protection and conservation. The Stadtentwässerung Dresden GmbH, Sewage Sludge Utilization facility, helps contribute to protecting the environment and careful use of valuable resources like water. The waste water treatment plant provides services in disciplines of the waste water treatment, environmental analysis and the planning and construction of waste water systems. The treatment plant is not only for Dresden but also surrounding municipalities. The company is able to generate electricity from the waste water/sludge and also able to treat waste water and make it clean water that’s let to flow back in the Elbe River.

After the first day visit impressions, participants thought there was nothing more that could amaze them, but little did they know that the second day held even more exciting activities. On day two, 4 sites were visited and these were:

  • Veolia Umweltservice Ost GmbH (Light Packaging service, Waste Packaging service),
  • Papierfabrik Hainsberg GmbH (Waste paper recycling),
  • RETTERA Freital GmbH & Co. KG (Bio waste composting),
  • REMONDIS Industrie Service GmbH & Co. KG (Hazardous waste pretreatment).

At Veolia Umweltservice Ost GmbH, participants saw how light packaging waste was put on conveyor belts and separated into different waste fractions using near infrared and air jet.

The second place to visit was Papierfabrik Hainsberg GmbH. This is a paper manufacturing company based in the Hainsberg district of Freital that specializes using waste paper to produce printing, office, packaging, envelope papers and colored papers. Fellows were first given a talk on occupational health and safety issues to be considered during the tour. They were also told that more than 80% of waste paper in Germany is recycled and besides paper production they got to see how the factory treated water that is harvested from the nearby stream for utilization in the factory’s industrial activities.

RETTERA Freital GmbH & Co. KG was the next port of call after the paper recycling factory. In this site, fellows saw organic waste was turned into composting and organic fertilizer. Organic waste is first shredded, and then placed into three composting chambers for about three weeks before been placed in 3 metres windrow rows for further maturation. The internal temperature of the compost has to reach more than 63OC in order to kill off pathogenic organics. Participants took turns to measure the temperature, which was an adventure for them. After the compost is matured, it is further sieved into different products which are sold to the public. Participants asked whether this activity was economically viable and they were told that it was as people paid to bring in their waste and paid money to purchase the compost.

After the composting visits, fellows had an opportunity to practice principle of waste avoidance! Participants found nice ceramic utensils in a skip bin close to their bus and took them as trophies!

The final site to be visited was REMONDIS Industry Service GmbH & Co. KG which does hazardous waste pretreatment. Fellows saw how hazardous waste was labeled using the Globally Harmonized System of Classification and Labeling of Chemicals. They also saw how acidic chemicals were neutralized and stabilized.

After an interesting day, the fellows sat heavily into their seats and for the better part of the journey there was silence as people reflected on what they had seen during the day. A few occasional chats were shared when fellows saw photovoltaic farms along the way and connected them with what they had learnt in the renewable energy module.

The German Government funds projects on Bio-waste. The  participants were privileged to visit the TUD Institute of Waste Management and Circular economy in Pirna to learn more and understand the waste management system done there. The facility does research on digestive of waste where they get biogas and use for energy production where they are able to produce electricity and useful heat. This is environmentally friendly waste as a heterogeneous resource, they sort the waste where it is further analyzed. The facility has different laboratories, for example biological lab where soils and other waste are reduced by biological ways, preparation lab for sample preparation and hydrocarbons laboratory for analysis.

The 3 days’ excursion ended up with a unique journey back to Dresden’s past and experience the city in a 360° Panorama! Artist Yadegar Asisi’s panoramas tower of 27 m height is a visit card of exhibitions and museums in Dresden.

The participants were impressed by Panometer Dresden, where is located the world’s biggest panorama.

Professional and cultural exchange inspires fellows for the future stronger steps to develop their countries, to find local solutions for global achievement.”

by Marine Voskanyan (Armenia) & Ulemu Makumba (Malawi)

My story …

by Yuniey Quiala Armenteros, PhD, Cuba (participant of the 67th International Short Course on Resource Efficiency – Cleaner Production and Waste Management)

My name is Yuniey Quiala Armenteros, I am 36 years old, I am Cuban and I work in the Ministry of Science, Technology and Environment of Cuba (CITMA), specifically in the Territorial Delegation of the CITMA in Villa Clara, as Principal Specialist of the Environmental Impact Evaluation Team. I am an industrial engineer graduated in 2005, trained at the Central University of Las Villas in Villa Clara Cuba. I always showed interest in professional improvement, as the only way to contribute more to society with concrete and effective solutions to problems. In 2008 I graduated as Master of Science and Innovation Management and in 2012 I started a curricular doctorate in environmental sciences as a result of the collaboration of the Polytechnic University of Valencia of Spain and the Technological University of Havana José Antonio Echeverría. As part of my doctoral training I had to publish several articles in peer-reviewed scientific journals as well as participating in significant international events, and in 2013 I was in Malaysia in a course on clean production and efficient use of resources under the SIRIM institution.

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Dr. Yuniey Quiala Armenteros during his time in Dresden on excursion with the SC67 course

In 2015 I was at CIPSEM at Technische Universität Dresden, participating in the “67th International Short Course on Resource Efficiency – Cleaner Production and Waste Management” (SC67) from November 9 to December 11. I had some references of what it means to study in Germany, great engineers of my country were trained in former eastern Germany in the 1970s and 80s. During my stay at CIPSEM, I was surprised above all, how easy teachers explain complex topics, teachers turned difficult into easy, they are wonderful. On the other hand, the practical examples of good environmental performance (landfills, solid and hazardous waste management, liquid waste treatment, wastewater reuse) taught me that it does not require so much capital to achieve
sustainable and sustainable development , it is only about wanting to change the mind of the decision makers. I never thought that the certificate obtained at the end of the course, constituted an endorsement of great relevance for my further career. In short, the contribution of CIPSEM was extraordinary. All the doors opened to me after CIPSEM!

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The complete SC67 course during an excursion on November 2015.

So here is my message for you, whoever you are, please apply to CIPSEM, do not waste your time. I just defended my doctoral thesis on December 21, 2017. Today I am a Doctor of Technical Sciences and I owe it in large part to CIPSEM, please APPLY NOW.

Exploring resource efficiency in Dessau

The participants of the 73rd UNEP/UNESCO/BMUB International Short Course on Resource Efficiency – Cleaner Production and Waste Management have received a warm welcome at the German Environment Agency in Dessau… as well as lots of input with regard to the topic of our training programme. Please see the image caption for details.

Increasing​​ resource efficiency

Meet the participants of our 73rd UNEP/UNESCO/BMUB International Short Course on Resource Efficiency – Cleaner Production and Waste Management:

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Today we have embarked on a 4-week-journey of learning from an with each other how we can move towards a more resource efficient world, in the context of our different countries, communities and institutions.

There is a sense of urgency, as Prof Jeffrey Sachs has pointed out in his keynote talk during this year’s conference of the Partnership for Action on Green Economy, PAGE.

 

Plastic all over the world

At the end of a week mostly dedicated to resource efficiency and recycling stood a visit to the gallery at artspace „Alte Feuerwache Loschwitz“ in Dresden.

Quotes by six participants:

We were very pleased to get the possibility to have a short look in the expedition „Plastics of the world“. There posters are shown which have the topic of plastic in art.

Even thinking that was a small exposition, I liked the idea of the expositors had, many deeps thoughts and especial meanings of each poster.

Is plastic a problem or a solution¿ The exposition have highlighted differents point of views about this material around the world and made me think we don´t have only one truth about this issue.

I was impressed by the different concepts that eveyone has about plastics and this was reflected in every poster, especially the quote „plastic save us“. Could this material become more popular even though we are globally trying to reduce and banned its use?

It is a great idea that I wish we could see more in biger scale. We surronded by plastic in a world and art is the most effective tools to rais our awarness.

It was great to see the different views of the plastic world in terms of materials and the ‘philosophy’.
My thought is actually broadened with these different views in the world of plastic.

 

 

Authored by:

Harald Schluttig, Andrea Vera, Jaya Upadhyay, Fernanda Silva Martinelli, Ramshid Rashidpour, Natalia Jimenez 

Towards closing the loop

The 1st February the course visited several solid waste management facilities where the processes of the Biological-Mechanical Waste Treatment, Mineral Waste Sorting and Recycling, Electric and Electronic Scrap Dismantling and Sorting, Light Packaging Sorting and Waste Paper Sorting where observed. These visits allowed us to confirm that the waste does not really exist, but it is raw material that can generate innumerable goods developing a closed loop economy with both economic and socio-environmental benefits.

It allowed us to recognize that those responsible for the management of these “wastes” are not only the waste management companies, but all the actors involved for closing the cycle.

It was also inspiring to see how government and private companies work synergistically in a series of organized processes to recover more of the so-called “wastes” which are collected, separated and recycled to generate energy and excellent quality products such as bricks, bottles of glass, paperboard, paper, compost, dry stabilitat, among others.

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author: Natalia Jimenez, EM40

Excursion to the German Environment Agency (UBA)

Our CIPSEM journey continued from 18th to 19th of May 2016 in the city of Dessau. The visit to the German Environment Agency (UBA) began with an introduction and welcome speech by Mr. Ralph Wollmann, who gave background information about the history of the German Environment Agency and explained its participation and contribution to CIPSEM courses. Furthermore Mr. Wollmann talked about the role of UBA in the german society and the international community.

Following up were interactive sessions on several topics from the manifold portfolio of the agency. Among others there were talks on water resources management and climate change adaptation in Germany, transboundary movement of waste, environmental risk regulation of pesticides, green economy and much more.

The stay in Dessau was furthermore accompanied guided tours through the price winning main building of UBA and the world famous Bauhaus.

Report and photographs by Hisham Abdelgawad (Egypt)

Treating polluted soils

As a follow-up to the remediation classes with Dr. Axel Fischer of TU Dresden we got to visit the soil treatment plant operated by Bauer Environment. There we were welcomed by Dr. Schlenker, himself a UNEP-course alumni of the 1991 class, when there was still a German student in the group. There we also gained more insights into the big-scale remediation operations on long-term industrial sites in Germany.

Excursion to recycling facilities – part 2

On March 9th 2016, the participants of the EM39-course set out on another excursion within the module “Waste Management & Circular Economy”. After a comprehensive introduction to the theoretical background and topics from recycling philosophy, waste collection and transportation, to treatment, landfill and life cycle assessment tools, the excursion provided a real experience of circular economy as a strong strategy for recycling.

“The beauty of glass recycling is that if you purchase a bottle, get backing to a recycling bin it will make another bottle.”

The first stop was the glass factory Glashütte Freital GmbH  – where recycling plays a key role in the production process and about 70% of the source material originates from glass waste. Thereby the technology today allows us to sort glass in way that would not be economically possible if done manually. The first step is to remove small metal objects. Series of optical sensors proceed for identifying the glass by color, ejecting clear glass with air jets.

Recycled glass is mixed with soda ash, sand and limestone (as you would mix a cake!) – then everything is melted together in a very large furnace heated up to 2,700°C and turns to molten glass. The molten glass is cured to a process and thereupon delivered to a forming machine. There the glass being cut in to drops and gobs and forms immediately to a glass container. Afterwards will go through a lengthy inspection process automatically. Also to ensure consistent high quality, the composition of raw materials and products are constantly controlled in the laboratory.

The glassworks in Freital was founded in 1818 and provides ever since glass container for everyday use there. Thanks to Mr. Thomas Engler, the manager of the company, who welcomed and assisted the participants in exploring glass production and recycling. We were convinced at the end to have a new view on the glasses as he promised us before his presentation.

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The course continued the excursion in the afternoon session to a hazardous waste pre-treatment facility of the Fehr Umwelt Ost GmbH. As a certified company it guarantees an environmentally sound disposal and recovery for hazardous waste in the district and takes care of everything from pick sorting and preparation to thermal treatment. The technician explained the sophisticated international labeling system for hazardous waste. Such hazardous waste must be stored in special containers, where according to their physical, chemical or toxicological properties, it must be pre-treated respectively. The participants learnt about some neutralization and detoxification procedures and were informed of some additional methods like sludge treatment.

Thanks to Frau Randt, the chemical engineer from the company, who kindly guided the participants throughthe different stages of the pre-treatment. At the end she also pointed to the incineration treatment unit as an integral part in hazardous treatment facilities, which consists mainly of air purification systems as the most costly part besides the furnaces.

Report & photographs by Mehri Sadat Alavinasab (Iran), with special acknowledgement for Dr. Dietmar Lohmann, Dr. Andre Lindner and for the CIPSEM group.

 

Excursion to recycling facilities

IMG_3942On March 1, 2016  the group of 21 participants of the 39th UNEP/UNESCO/BMUB International Postgraduate Course on Environmental Management for Developing and Emerging Countries (EM39) set out with Dr. Lohmann to visit several recycling facilities. This was part of the waste management and circular economy module of the course.

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First, we visited the waste collecting center for hazardous waste, bulky waste, electronic waste and other kinds of waste with waste consultant Mr. Alexander Winkelmann.

Secondly, we visited the Biologic Mechanic Waste treatment plant run by Dresdner Abfallverwertungsgesellschaft mbH.

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Outcomes of the sorting process:

There, we also had a lecture on waste management in the city of Dresden by Mr. Alexander Winkelmann.

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The third place we visited: the mineral waste sorting and recycling facility of Nordmineral Recycling GmbH & Co. KG.

 

Then we visited Electric and Electronic Scrap Dismantling and Sorting Lebenshilfe, inpuncto Werkstätten with Mr. J. Wittkowske.
In here they have a special project in which disabled people dismantle electronic waste.

Finally, we visited the light packaging and waste paper sorting facility operated by Veolia Umweltservice Ost GmbH & Co. KG.

Report & photographs* by Dulip Somirathna (Sri Lanka), with special acknowledgement for Dr. rer. nat. Dietmar Lohmann, Dr. Andre Lindner and for the CIPSEM group

*) first picture: by Harald Schluttig.

 

Bonus picture:

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